OEE and machine monitoring

See How Every Machine Is Really Running, And Why It Stopped

Runs on the Industrial Operations Platform, where your data, your applications and your AI live together.

Illustration: OEE and machine monitoring in Fuuz
Illustration with sample data. Screens are tailored to each deployment.

The problem

What It Costs Today

OEE is calculated in spreadsheets days later, from numbers operators wrote down. Downtime reasons are missing or guessed, so nobody knows which losses to attack first.

How Fuuz solves it

What Changes With Fuuz

Straight from equipment

Reads machine state and counts directly from equipment and sensors.

OEE by shift

Calculates availability, performance, quality and OEE per work center, by shift.

Downtime reasons

Captures downtime with reasons from the operator at the machine.

Floor view

Shows live status and alarms on a floor view, and ranks the biggest losses.

Schedules and targets

Publishes shift schedules and targets so the numbers match how the plant runs.

What it connects to

Works With What You Already Run

Connects to PLCs and OPC UA servers, IoT devices and gateways, and MES production data.

Everything it records lands in the Enterprise UNS, so every other solution works from the same data. See ERP integration and shop-floor connectivity for how those connections work.

Who uses it

Who Uses It

Operators

Their machine's state, and a quick way to give a reason when it stops.

Supervisors

Live status and alarms across their area during the shift.

Maintenance

Which machines stop most, and why.

Continuous improvement and plant managers

OEE by work center and shift, and the biggest losses ranked.

Results

What Customers See

Less downtime

With digital Andon requests, notifications and replenishment built around the way it operates, an automotive Tier 1 supplier raised OEE from 47% to over 65% almost immediately.

Questions

Frequently Asked Questions

How is OEE calculated?

OEE is availability multiplied by performance multiplied by quality. Fuuz calculates it from machine states and production counts, and also provides TEEP and OAE.

Which machines can we connect?

Fuuz is vendor-agnostic. The Fuuz Gateway connects through native drivers and open protocols. See shop-floor connectivity.

Can we start with monitoring only?

Yes. Many manufacturers start with the Machine Monitoring accelerator and add execution, quality or maintenance on the same platform later.

Related solutions

Related Solutions

Downtime, alarms and SPC

Catch problems at the machine while they are still small.

Learn more

Process monitoring

Watch continuous and batch processes against their limits, in real time.

Learn more

Maintenance management

Keep equipment running with maintenance that is planned, tracked and tied to production.

Learn more

Shop-floor connectivity

Connect machines, sensors and devices to your applications, without custom drivers.

Learn more

Production execution and work orders

Run every work order from release to completion, on one screen per operator.

Learn more

Get a head start

Start From An Accelerator, Not A Blank Page

The accelerator catalog is a faster path than building from scratch: prebuilt data models, flows and screens to adopt and adapt to how you run.

Browse the catalog to find the starting points that fit your plants. A Fuuz services professional or an approved partner implements them with you.

What an accelerator gives you

Data modelsThe structure for your records, ready to extend.
FlowsIntegrations and logic you can change.
ScreensWorking screens to adapt to your process.

Get started

See It On Your Problem

Tell us what you run today. We will show you Fuuz working on your problem.

Prefer to talk? Call 1-877-801-FUUZ (3889)